Ok, a bit of an update. Client only came in after lunch or so and at time the Cruiser ointment (ok, and one new Jimny juice) seemed to have been smeared over the place since we had something like 5 Cruisers at one time. Not that we are complaining but we only managed about 1.5 hours on the Cruiser.
Since we have an entire week to do this and given the consequences of any errors we decided to take it slowly, following the instructions to the letter.
Pulling the wheels, calipers and rotors is nothing strange so after that was done, we focussed on one side by loosening the nuts holding the side shaft.
With a bit of help using the kit's provided shaped punch, two M8 bolts, a light bit of swearing and some experience getting Toyota taper washers/cups loose, the shaft gave up and came off of the dowels -

Now came the time, using the supplied template, to notch the housing for the ABS sensor so it can fit in the new casting -
The kit even includes nifty plugs you place into the spindle which seal the insides from metal shavings which can be seen inside the spindle in the above photo.
Now came the point of no return, using the supplied spacer, to cut the spindle. It is a hefty 8mm or so thick at this end and the cut needs to be as square as possible, so this took some time.
And then the cut was made -
Before taking the photo I took out the plug to see if it really sealed the inners well. Glad to report the Aussies sent a good plug and the inners remained clean. Plug refitted some filing and deburring occurred.
Now for the big moment. Test fitting the spindle casing over the freshly cut spindle -

Success, she fits snugly but with no force needed to fit.
Not wanting to tempt fate, this is where we left off for today.
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